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Cabin sole - filling boards

November 02, 2019 by Lukasz Kumanowski

Warm and rainy. Only a couple of hours in the shipyard today. I continue building the cabin sole - this time filling boards in between wide pieces, frame facing. A bit tricky as I need to take rivet heads into account.

As all boats mine is no different - it is not symmetrical so these narrow boards are not simple rectangles. I need to pattern each piece separately. Joggle stick would be overkill here so I use simple cardboard templating.

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The plan was to use short boards left after old sole demolition. They are old and worn mahogany, slightly thicker than my current stock. After fitting two pieces I took a look and didn’t quite like the effect - the new wood differs in colour from old stock, it will make distinct strip pattern which I don’t like.

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I could of course stain all these boards but the purpose is to have light-coloured sole so I abandoned this idea and cut from the same stock as wide boards. The effect is much more pleasing.

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For final fitting I cut filling boards at 89 degrees, to get perfect fit on the surface. This is a bit tricky as wood is expanding with humidity. Today’s perfect fit - at humid weather - will became less tight when freezing temperatures come. Even though mahogany is a very stable wood I will further minimise movements by encapsulating it in epoxy coat.

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After fitting boards on half of the floor I needed to call it a day and head home.

Re-circulated oil in the system, added 2.5 litres more oil + turpentine and slowly drove home through foggy woods.

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November 02, 2019 /Lukasz Kumanowski
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